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Aluminium Coil Coating line, Galvanized Coil Coating line, CCL,  Wall Clading Coil Coating line

Aluminium Coil Coating line, Galvanized Coil Coating line, CCL, Wall Clading Coil Coating line

This equipment is a machine that coats aluminum coil or galvanized coil. Production speed ranges from 30 m to 80 m per minute depending on the type of


Negotiable Min Order Quantity Unit

Required Quantity
Place of Origin
South Korea
Brand name
Plama (I'm here for you)
Payment Terms
L/C
Production method
Available
Shipping / Lead Time
Negotiable / Negotiable
Keyword
color coating, coil coating line, galvanized line, ppgi line
Category
Other Paint & Coatings , Aluminum Composite Panels

PLAMA WORLDWIDE TECH CO., LTD

Membership
VIP
Recent Visit
Oct 16, 2024
Country / Year Established
South Korea South Korea / 1998
Business type
Manufacturer
Verified Certificate

16

DUNS

Product name Aluminium Coil Coating line, Galvanized Coil Coating line, CCL, Wall Clading Coil Coating line Certification -
Category Other Paint & Coatings
Aluminum Composite Panels
Material COIL COATING SECTION,COIL EXIT SECTION,Coil entry section,coil cleaning section
Keyword color coating , coil coating line , galvanized line , ppgi line Unit Size -
Brand name Plama (I'm here for you) Unit Weigh -
origin South Korea Stock 0
Supply type Available HS code -

Product Information

https://www.youtube.com/watch?v=AAIwsrOrL8w

1. GENERAL DESCRIPTION

-THIS SPECIFICATION COVERS ONE COIL COLOR COATING LINE FOR PRODUCING VARIOUS COLOR COATED GIT (GAVANIZED IRON STEEL) COIL PRODUCTS. THESE LINES ARE CONSISTED OF ENTRY SECTION, DEGREASING SECTION, COATING SECTION INCLUDING OVEN AND COOLING DEVICES, EXIT SECTION, ELECTRICAL EQUIPMENT AND INSTRUMENTATION AS SHOWN ON DRAWING NO. PMOHCCL-09-000-00.

-WE HAVE PLENTIFUL TECHNICAL KNOWLEDGE AND EXPERIENCE REGARDING THE DESIGN, MANUFACTURE AND SUPERVISION OF INSTALLATION, COMMISSIONING, TEST RUNNING AND TRANING FOR COIL COLOR COATING LINE. WE ARE CONFIDENT OF SUPPLYING TO CUSTOMERS A COIL COLOR COATING LINE WHICH IS CAPABLE OF PRODUCING HIGH QUALITY PRODUCTS.

-BASICALLY, THE LINE WILL BE PLANNED TO OPERATE BY SEMI-AUTOMATIC METHODS.

2. MATERIAL CONDITION

1-1) RAW MATERIAL & LINE SPECIFICATION.

1) KINDS; HOT DIP GALVANIZED STEEL COIL(GIT)

MATERIAL

ALUMINIUM COIL

GI//GL/CR/EGI/GF COIL

REMARK

STRIP

THICKNESS

0.3-1.0mm

0.15-1.2mm

 

WIDTH

700-1280mm

600-1500mm

 

LINE SPEED

ENTRY

0-85m/minute (12.5 sec)

0-100m/minute

STRIP (0.5 * 1250mm)

PROCESS

0-70m/min (12 sec)

0-80m/min

STRIP (0.5 * 1250mm)

EXIT

0-85/min

0-100m/min

STRIP (0.5 * 1250mm)

 

MATERIAL

ALUMINUM COIL

GIT/EG/CR COIL

REMARK

ENTRY COIL

INNER DIAMETER

508mm

508/600mm

 

OUTER DIAMETER

MAX. 1500mm

MAX.1600mm

 

COIL WEIGHT

MAX. 8 ton

MAX. 22 ton

 

EXIT COIL

INNER DIAMETER

508mm

508mm

 

OUTER DIAMETER

MAX.1500mm

1600mm

 

COIL WEIGHT

MAX. 8 ton

15 ton

 

2) TENSILE STRENGTH.                                   MAX. 50 kgs/mm2

                                                        MIN. 35 kgs/mm2

1-2) PRODUCTS.

1) KINDS.

-POLYESTER PRIMER COATING/EPOXY

-HIGH DURABLE POLYESTER, ACRYLIC COATING

-POLY VINYLIDENE FLUORIDE (PVdF) COATING

2) COIL WEIGHT.                                         MAX. 15(GI) TON

3) COIL INSIDE DIAMETER.                                508mm

4) COIL OUTSIDE DIAMETE.                               MAX. 1500mm

6) TENSILE STRENGTH.                                    MAX. 50 kgs/mm2

                                                        MIN. 35 kgs/mm2

7) APPLICATION                                         HOME APPLIANCE/CONSTRUCTION MATERIALS

1-3) REQUIREMENTS OF RAW MATERIAL SURFACE.

# ALUMINIUM ROLLED STRIPS AND COILS TO BE PROCESSED SHELL MEET THE FOLLOWING REQUIREMENTS.

(1) STRIPS SHALL HAVE THE SAME MACHANICAL PROPERTIES ALONG THE WHOLE LENGTH.

(2) STRIP SURFACE SHALL NOT HAVE(AVOID) ANY CRACK, DEEP SCRATCH AND DENT.

(3) QUANTITY OF ANTI-RUST OIL ON THE STRIPS SURFACE SHALL NOT BE MORE THAN 1,000mg/m2 BASED ON SIDE.

(4) WAVING OF STRIPS SHALL BE MAX. 0.5% AND HEIGHT IS LESS THAN  3mm POINT.

(5) ADMISSIBLE TRANSVERSE CURVE (CAMBER) SHALL BE LESS THAN 3 mm PER EACH 10m OF STRIP LENGTH.

(6) COILS SHALL BE BANDED  IN ORDER TO PREVENT COIL’S PEELING  WHILE TRANSPORTING.

(7) LENGTH TO BE SCRAPED SHALL BE MAX. 1 m AT THE TOP AND TAIL END EACH.

1-4) PRODUCT MIX TABLE (SIZE MIX) (UNIT; TON)

WIDTH THICK

0.3 * T<0.4

0.4 * T<0.7

0.8 * T<1.0

SUM

%

800 * W<1000

200

400

400

1000

2.0

1000 * W<1100

2000

2500

4500

9000

20

1100 * W<1250

4000

6000

5000

15000

33

1250 * W<1600

6000

8000

6000

20000

45

TOTAL

4700

8400

6900

45000

100

1-5) PRODUCTION SPEED

-ENTRY /EXIT.                                           MAX. 100 m/min

-PROCESS                                              MAX. 80 m/min (REAL PRODUCTION SPEED)

-THREADING SECTION                                   MAX. 100m/min

1-6) BASIC SPECIFICATION

1) TYPE.                                               COIL COLOR COATING LINE( 2 COATERS/ 2 BAKES)

2) PRODUCTION CAPACITY.                            MAX. 17.7 TON/HR FOR POLYESTER COATING WITH

0.37mmt 1,250mmw 80mpm 85%

2)PRODUCTION PLAN.

1) PRODUCTION PLAN.

-LINE SPEED                                           80 m/min

-CAPACITY                                             CALCULATION OF CAPACITY BASED ON RAW MATERIAL.

# WORKING TIME (24 HRS); REFER TO 2-(2) OPERATION AND MAINTENANCE PLAN

-24HRS/DAY Ⅹ 365 DAYS =8,760 HRS/YEAR(AVERAGE RUNNING; 75%)

-1.25meterⅩ80m / minite Ⅹ 60 minute Ⅹ 6,570 hrs=39,420,000m2

1-7) BASIC DESIGN CONDITION

1) COATER UNIT

NOTE; THICKNESS ON ABOVE WILL BE DRY THICKNESS.

DESCRIPTION

COATING THICKNESS(MICRON)

SOLID VOLUME(%)

PRIMER COATER

TOP SURFACE

MAX. 10 μ

40 μ

BOTTOM “

MAX. 5 μ

40 μ

FINISH COATER

(PVdF WITH PAINT)

TOP SURFACE

MAX. 25 μ

50 μ

BOTTOM “

MAX. 5 μ

40 μ

(THS SOLID VOLUME WILL BE BEFORE THINNER MIX.)

2) CHEMICAL COATER UNIT

DESCRITPION

COATING THICKNESS(WET)

SOLID

TOP

3 g/m2

WATER BASE

BOTTOM

3 g/m2

WATER BASE

## INCLUDED AUTOMATIC ROLL GAP CONTROLLER/NIP PRESSURE CONTROLLER.

##DUAL HEAD ROLLER COATER FOR QUICK PAINT CHANING.

3) OVEN UNIT

(1) DESIGN STANDARD (MAX. CAPACITY).                 1.0mmt 1,500mmw 80m/minute(PVDF)

(2) PEAK METAL TEMPERATURE.                          OVEN 20℃ → 270℃

(3) OVEN LENGTH & ZONE & TEMP.                      NO. 2 FINISH OVEN; 20 m (3 ZONES)/20-270

-1 ZONE.                                               280℃ --PEAK METAL TEMPERATURE ; 120℃

-2 ZONE.                                               380℃--PEAK METAL TEMPERATURE; 200℃

-3 ZONE.                                               400℃--PEAK METAL TEMPERATURE; 270℃

(4) BAKING TIME(POLYESTER).                            PRIME OVEN 20 SECOND---AT 70 m/minute

                                                        FINISH OVEN 30 SECOND---AT 70 m/minute

(5) HOT AIR TEMPERATURE.                              MAX. 450

4) MIST &  COOLER UNIT.

(1) DESIGN STANDARD.                                  1.0mmt 1,500 mmw 80m/minute

(2) METAL TEMPERATURE.                                NO.1 ;210℃ → 50 ℃ UNDER/ NO.2 ;250℃ → 50℃ UNDER

5) FUME INCINERATER (SPECIAL PARTS)

(1) TOTAL EXHAUST GAS FLOW RATE.                     MAX. 350 Nm3/minute

(2) SOLVENT LOAD.                                      MAX. 110 kg / hr

(3) SOLVENT CALORIC VALUE.                            9,000 kcal/ hr

(4) SOLVENT ENERGY.                                    1,350,000 kcal/ hr

(5) OPERATION TEMPERATURE.                           750

(6) HEAT RECOVERY (HEAT EXCHANGER).                  60% (810,000 kcal/ hr)

(DETAIL DATAS SHOULD BE PROVIDING FOR MORE EXACT CALCULATING FROM THE BUYER OWING TO THE COUNTRY STANDARD. IN THIS CANSE, INCINERATOR PRICE MAY INCREASE A LITTLE BITS.)  

1-8) OPERATION CONDITION

(1) OPERATION MODE

OPERATION WILL BE CARRIED CONTINUOUSLY IN A SHIFT BY 3 GROUPS FOR 24 HOURS PER DAY.

(2) OPERATION AND MAINTENANCE PLAN MAY CHANGE OWING TO COUNTRY SITUATION.

DESCRIPTION

COLOR & COATING LINE

CALENDER HOURS

24 hr 365 days= 8,760 hrs

NON-OPERATION HOURS

1,032 hrs

MAINTENANCE

840 hrs

-ANNUAL REPAIR

240 hrs (10 days 24 hrs)

-PERIODICAL REPAIR

1) 600 hrs (355/14 days/ TIME(25 days 24 hrs / TIME)

2) 192 hrs (8 days).----------------24 hr WORKING

-NEW YEAR'S DAY; 3 DAY

-LUNAR NEW YEAR; 2 DAYS

-MAY DAY; 1 DAY

-NATIONAL HOLIDAY THANKSGIVING DAY) ; 2 DAYS

HOURS TO BE OPERATED

7,668 hours

OPERATION RATE

75%

NET OPERATION HOURS

5,750 hrs

 

 

 

 

◈ GENERAL DATA FOR CCL LINE

* CHAPTER 1. MAIN SPECIFICATION

-SECTION 1. GENERAL DESCRIPTION

-SECTION 2. MATERIAL & PRODUCT CONDITION

-SECTION 3. PRODUCTION PLAN

-SECTION 4. MAIN SPECIFICATION

-SECTION 5. FLOW CHART OF CCCL

-SECTION 6. WARRANTY FIGURE

 

* CHAPTER 2. SCOPE OF SUPPLY

-SECTION 1. GENERAL

-SECTION 2. OUT OF SCOPE

-SECTION 3. DIVISION OF SCOPE OF SUPPLY BETWEEN THE SELLER AND THE BUYER

-SECTION 4. CODES OF STANDARD

 

* CHAPTER 3. SPECIFICATION OF MECHANICAL EQUIPMENT

-SECTION 1. DETAIL SPECIFICATION

-SECTION 2. SPARE PARTS LIST

 

* CHAPTER 4. SPECIFICATION OF ELECTRICAL EQUIPMENT

-SECTION 1. ELECTRICAL EQUIPMENTS

-SECTION 2. MOTOR LIST

-SECTION 3. PROCESS CONTROL SYSTEM

-SECTION 4. OPERATOR CONTROL EQUIPMENT

-SECTION 5. SPECIFICATION OF INSTRUMENTATION EQUIPMENT

 

* CHAPTER 5. INSTRUMENTATION WORK, COMMISSIONING & TRAINING PROGRAM

-SECTION 1. SUPERVISION SERVICE

-SECTION 2. TRAINING PROGRAMS

 

1. GIS COIL COLOR COATING LINE WITH 2 COATERS & 2 BAKES FOR PRODUCTION OF VARIOUS COLOR COATED PRODUCTS.

♣ COIL COATING LINE FOR GALVANIZED IRON STEEL STRIPS.               

-GIS COIL THICKNESS               0.15mm~~1.2mm

-COIL WIDTH                       600mm ~~1500mm

-LINE SPEED                        80 mt/minute

-COATING TYPE                     2 COATED 2 BAKES

-OVEN TYPE                        GAS OVEN

-COIL WEIGHT                      15 tons

-COATING MATERIAL                POLYESTER AND PVdf

-WARRANTY PERIOD OF MAJOR COMPONENT FOR THIS MACHINE IS 24 MONTHS.

 

01.  GALVANIZED IRON STEEL COIL ENTRY SECTION                

01-1. NO. 1 & NO. 2 ENTRY COIL SKID 2 SETS

01-2. NO. 1 & NO. 2 ENTRY COIL CAR 2 SETS

01-3. NO. 1 & NO. 2 PAY-OFF REEL WITH SNUBBER ROLLS 2 SETS

01-4. NO. 1 & NO. 2 PINCH ROLL WITH THREADING TABLE 2 SETS

01-5. CARRY OVER TABLE 1 SET

01-6. ENTRY SHEAR UNIT 1 SET

01-7. DEFLECTOR ROLL 1 SET

01-8. SEAM WELDER 1 SET

01-9. NO. 3 PINCH ROLL 1 SET

01-10. NO. 1 BRIDE ROLL 1 SET

01-11. ENTRY LOOPER(ACCUMULATOR) 1 SET

01-12. NO. 1 STEERING ROLL WITH CPC UNIT & DEFLECTOR ROLL< EACH SET>

01-13. NO. 2 BRDIE ROLL 1 SET

01-14. ENTRY HYDRAULIC UNIT AND ENTRY ROLL

 

02.  GALVANIZED IRON STEEL COIL CLEANING SECTION              

02-15. DEGREASING UNIT 1 SET

02-16. BRUSH SCRUBBER UNIT 1 SET

02-17. NO. 1 HOT WATER RINSE 1 SET

02-18. NO.2 HOT WATER RINSE & SQUEEZE ROLL 1 SET

02-19. FUME EXHAUST DUCT 1 SET

02-20. NO.1 HOT AIR DRYER 1 SET

02-21. CHEMICAL COATER

02-22. NO.2 HOT AIR DRYER

02-23. FUME EXHAUST DUCT & FUME SCRUBBER

02-24. NO.3 BRIDE ROLL & ENTRY ROLL 1 SET

02-25. NO. 2 STEERING ROLL WITH EPC.

 

03.  GALVANIZED IRON STEEL COIL COATING SECTION           

03-26. NO.1 PRIMER(POLYESTER) COATER 1 SET

03-27. NO. 1(PRIME) OVEN UNIT WITH GAS OVEN SYSTEM 1 SET

03-28. NO.1 MIST WATER COOLER (QUENCHING) UNIT 1 SET

03-29. NO. 4. BRIDLE ROLL 1 SET

03-30. NO.3 STEERING ROLL WITH CPC UNIT 1 SET

03-31. FINISHING COATER 1 SET

03-32. FINISHING OVEN WITH GAS OVEN SYSTEM 1 SET

03-33. MIST COOLER(QUENCHING) UNIT 1 SET

03-34. GUIDE ROLL UNIT 1 SET

 

04.  GALVANIZED IRON STEEL COIL EXIT SECTION                

04-35. NO. 5 BRIDLE ROLL 1 SET

04-36. EXIT LOOPER(ACCUMULATOR)

04-37. NO. 5 STEERING ROLL WITH CPC UNIT 1 SET

04-38. NO. 6 BRIDE ROLL 1 SET

04-39. EXIT SHEAR UNIT 1 SET

04-40. EPC AND EXIT DEFLECTOR ROLL WITH EPC UNIT 1 SET

04-41. TENSION REEL 1 SET

04-42. BELT WRAPPER 1 SET

04-43. EXIT COIL CAR 1 SET

04-44. EXIT COIL SKID 1 SET

04-45. HYDRAULIC UNIT FOR EXIT COIL SKID

04-46. FUME INCINERATOR (OPTIONAL PARTS)

04-47. JOINT AND TENSION DETECTOR UNIT.

 

05. ELECTRICAL EQUIPMENT                                

-MACHINE MAIN CONTROL PANEL. 7 SETS.               

-OPERATION PANEL. 5 SETS.       

-OTHER CONTROL PANEL WITH IN-LINE. 10 SETS.

 

 

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Price (FOB) Negotiable transportation Ocean Shipping
MOQ Negotiable Leadtime Negotiable
Payment Options L/C Shipping time Negotiable

PLAMA WORLDWIDE TECH CO., LTD

Country / Year Established
South Korea South Korea / 1998
Membership
VIP
Recent Visit
Oct 16, 2024
Business type
Manufacturer

16

DUNS

President
David-h RHYU
Address
(room 1224, Seogwipo-si, Jeju-do, Korea
Product Category
Other Construction Material Making Machinery,Other Packaging
Year Established
1998
No. of Total Employees
1-50
Company introduction

Plama Worldwidetech Co., Ltd was established in 1998. In the early days of the business, wemanufactured and exported specially designed extruders, blow molding machines,and CCL (coil color coating) machines, and gained the respect and trust of manyoverseas customers. In addition, our company manufactures and exports speciallydesigned dipping machines to Southeast Asia, Central and South America, andAfrica. The demand for specially coated gloves is expanding as they arerequired in all industrial and construction sites and in the assembly processof precision machinery, including automobiles. The horizontal running type dipping machine is optimized for theproduction of PU, Nitrile (Glossy/Foam/Water Spray) coating gloves. TheVertical running dipping machine is optimized for the production of NitrileSandy fishing and Crinkle gloves. The countries we manufacture and supply toour customers abroad are Vietnam, Spain, Turkey, Chile, Uzbekistan, Ukraine,India, Russia, Iran, Argentina, Bangladesh, Sri Lanka.

Our goal is tobe a family for life, providing our customers not only with the best qualitymachines, but also with trust, faith, and credit. Our R&D center is stillworking today to develop new quality machines and equipment until all customersare satisfied. And the supply of all kinds of machines is accompanied byprofessional consulting service, including feasibility, engineering, totaldesign, training, and technical assistance.

Main Markets

India India

Indonesia Indonesia

Kazakhstan Kazakhstan

Russia Russia

Turkey Turkey

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