Smart Rotary Tablet Press Machine (KP4 Series)

│ Control specifications │

1. Process control

  Operation of the tablet press is to be automated and include the use of a force based press control system that utilizes feedback of measured compression force values to continuously adjust die fill level and thus compression force. The control system is to establish and maintain target compression forces associated with the desired weight of the tablets using the force feedback control scheme. The press control system is automatically reject tablets that fall outside of the designated compression force limits.


2. Hardware

- CPU: Intel Core i3-3224 3.3Ghz Dual Core
- Memory : 4GB SO-DIMM DDR3/PC3-106000 1333MHz
- HDD : 120GB SATA SSD
- 2 x USB 3.0 port, 4 x USB 2.0 port 
- 5 x USB 2.0 PORT
- 1 x Gigabit Ethernet, Intel 82579V
- TFT-LCD : 15", 16.7m Colors, 399cd/m2
- XGA(1024 x 768)
- Windows Embedded Standard 7


3. Software : TCS®

TCS® an automatic weight control system is a computer operated function in which a central processing unit automatically controls tablet production to carry out statistical analysis, to prepare production process documents and adjust the weight of tablets.

TCS® system is connected to computer, it obviates the needs for human involvement in producing tablets, controls the process by assigning various functions to the machine based on compression pressure, indirectly monitors the

machine to maintain consistent tablet compression according to preset weight and thickness, and print out a perfect production specification by statistically evaluating all collected data.
Standard Operation Procedure Software Package Acknowledgement Systems by memory programmable controller

PLC and overhead Industrial Computer PC for
- Advanced User friendly Software
- Main Compression force measurement (Available with Automatic Weight Regulation)
- Automatic mode process (in conformity with GMP regulation)
- Software Calibration for analog and digital instruments.
- CFR 21 Part 11 Conformity
- Report Package Includes : Operation, Message, TCS®, Parameter, Batch Result, Audit and Batch Trail


4. Functions

User management
Set for User Generation, Deletion & User Authorization

User
• User ID
• Password

Operator List • Auto Logout Time
• Password Expiration
• Auto Logout Time
• No. of Wrong Login Trial

Authorization level
• Level 1 : Guest
• Level 2 : Operator
• Level 3 : Maintenance
• Level 4 : Administration,
• Level 5 : Supervisor

Set up
Recipe list
Applicable at the variety Product such as Parameter load, save, import, export function etc.
• Turret speed
• Feeder speed
• Filling depth
• Pre tablet thickness
• Main tablet thickness
• Filling cam type
• Punch insertion depth
• Average pre and main compression force

Batch
Entry Product information including product name, product code, product description etc.
• Batch no.
• Product name
• Target Counts
• Multiple Punch
• Missing punch

TCS setup
Can be set the Parameter Value on the TCS® setup
• Main pressure force mean value
• Main pressure force mean value upper limits
• Main pressure force mean value lower limits
• Main pressure force individual value upper limits
• Main pressure force individual value lower limits
• TCS® control value
• Main pressure force individual value lower and upper maximum limits
• Relative standard deviation of main pressure force
• Relative standard deviation of main pressure force upper limits
• Number of tablets for Mean Value
• Waiting average Time
• Permitted reject tablets
• Permitted reject same punch
• Permitted number of tablets
• Memory cycle

│ Technical Data │