The company Siberian Construction Technologies designs and completes automated factories for polystyrene concrete production. In the design of the lines it is possible to provide delivery of commercial polystyrene concrete mixtures followed by shipment to ready mix trucks. The main conception of these technological lines development is control of quality grade and parameters stability of the products at the stage of designing of processing methods and component analysis of polystyrene concrete mixture in view of their interaction extent, and also development of automation system and quality control at all stages of manufacturing.  

Factory includes:  

• Sector of storage, preparation and feeding of raw materials;
• Sector of foaming;
• Mixing sector;
• Sector of moulding;
• Thermal treatment sector;
• Sector of polystyrene concrete mass sawing;
• Storage area for finished product.  
  
  

Automation of technological processes of polystyrene concrete products manufacturing allows not only reduce production costs but also significantly raise stability of its basic properties minimizing the human factor, especially in the process of raw components batching and polystyrene concrete mass sawing.

Advantages:

Automation of working operations control processes. Electronic control systems of raw materials feed and batching in the mixing sector are used in these production lines. One operator controls the mixing sector functioning. Also only one operator controls functioning of the cutting set in the mass sawing sector.

Permanence of batching. Consumable materials are put to the weigh hopper with strain sensors and balance controller, which allows getting precision weighing. Constant volume of polystyrene granules is provided with the sensor of the volumetric batcher.  

High quality of mixture stirring. Stirring gear consists of two oppositely directed screws. This provides full and high-quality stirring of polystyrene mixture.

High productivity. Provided by the automated system of feeding and batching of raw materials, as well as speed of loading the mixer with water and raw components. The high-capacity cutting set provides high speed of sawing of mass into blocks of given sizes is provided.  

Quality of products. The products manufactured by our numerous clients are certified. We invite you to get to know our products and confirm its advantages